Blow Molding Solutions, LLC

40+ years of Blow Molding Expertise.

Helping manufacturers improve efficiency, reduce scrap, and scale operations through expert extrusion and injection blow molding consulting.

Our Services

Operations & Process Improvement

  • Process Improvement

  • Production Automation

  • Turn-around Situations

  • Improved Quality & Efficiencies

  • Scrap Reduction

  • Operation Assessments

Facility & Equipment Management

  • New Facility Start-Up

  • Project Management, design & start-up

  • Capital Equipment Procurement

  • Maintenance Management

  • Facility Ergonomics

Training & Leadership Development

  • Operator Blow Mold Training

  • Management Development

Proud veteran of the United States Marine Corps

Experience

Regional Manager, CKS Packaging, Inc. (retired) | 2013-2025

Vice President of Manufacturing, Custom Bottle, Inc. | 2000-2013

Director of Manufacturing, Spentech Plastic Containers | 1997-2000

Director of Manufacturing, Progressive Plastics, Inc. | 1982-1995

United States Marine Corps, Sergeant (E5) | 1977-1981

Proven experience, real results.

With over four decades of experience in extrustion and injection blow molding, Bill Padgett, Founder of Blow Molding Solutions, LLC, has led multi-facility operations, executed successful turnaround initiatives, and guided companies through periods of rapid growth. From plant design and start-up to process optimization and automation, his hands-on expertise delivers practical solutions that improve efficiency, reduce costs, and drive long-term performance,

  • Exceptional at identifying and developing management teams (leaders).

  • Proven results in “turn-around” situations.

  • Experienced in facilitating organizations through rapid growth periods.

  • Conceptualized and implemented ergonomically designed facility layouts .

  • Researched, procured and facilitated the installation of primary, automation & auxiliary equipment.

  • Exceptional with all phases of Customer Relations.

  • Originated in-house Blow-Molding training programs.

  • Experienced in HDPE, LDPE, Poly Pro, PCR, PVC, EPET processes.

  • New product design/start-up, engineering and modifications.

    • From initial design to finished product.

  • Directed SQF certified facilities.

  • Incorporated rapid changeover techniques to increase up-time.

    • Mold and Tooling room organization.

  • Facilitated the startup operations of Silk-Screen Decorating departments in multiple organizations.

    • Researched, procured all primary and auxiliary equipment.

  • Preventative Maintenance development.

  • Developed “Controlled Environment Packaging Area” (CEPA) for pharmaceutical customer

Get in Touch.

Whether you're launching a new facility, optimizing an existing operation, or working through production challenges, we’re here to help. Reach out to discuss your needs and explore how we can improve efficiency, reduce costs, and support your long-term goals.

REFERENCES:

Craig Zezima (CEO: Resilux)

Lloyd Martin (COO: New Wincup Holdings, Inc Phade Products)

Steve Galligan (VP of Sales: The Monarch Group)

Henry Vogel (Owner: Nymar Precision Products)

Curt Davis (Sr VP of Sales: TricorBraun)